Frequently Asked Questions

Everything you need to know about certification, accreditation, and working with PZVAR.

Find Answers to Common Questions

Welcome to the First Welding Certification Pvt Ltd (PRVÁ ZVÁRAČSKÁ, a.s.) FAQ page.Here you’ll find answers to the most common questions about CE Marking, EN 1090, ISO 3834, EN 15085, PED 2014/68/EU, SPVD 2014/29/EU, WPS, WPQR, welding qualifications, inspections, documentation, and certification services.

Whether you are a manufacturer, exporter, fabricator, or quality manager, these answers will help you understand the requirements for compliance in Europe.
If you can’t find the information you’re looking for, our technical experts are here to help.

EN 15085 Certification

What is EN 15085?

EN 15085 is a set of European standards for welding railway vehicles and their parts. It sets out the rules for ensuring good welding quality, how manufacturers are certified, the design and production processes, testing, and keeping records.Getting EN 15085 certification shows that a welding company has the right methods, trained workers, clear procedures, and quality checks to meet the needed standards.

EN 15085 certification requires having properly trained welding staff and coordinators, approved welding methods, skilled welders and operators, regulated welding processes, traceable materials, inspections and tests, proper documentation of quality, and strong quality management systems. The specific needs vary based on the manufacturer’s work, the certification level, and the area covered.

EN 15085-2 sets out three levels for classifying welding manufacturers: CL1, CL2, and CL3.CL1 is used for welded railway vehicles and parts that are very important for safety.CL2 is for parts that are somewhat important for safety, and CL3 is for parts that are not very important for safety. The right level depends on how important the safety is for the product and what welding rules apply.

The cost of EN 15085 certification varies depending on things like the certification scope, the classification level, the number and type of welding tasks, the size of the company, the people involved, and the documentation and audit needs. Because of this, there isn’t one set price that works for all manufacturers.PZVAR can evaluate your specific needs and give you the certification requirements along with a quote tailored to your situation.

The validity of a welder’s qualification certificate depends on the specific standard, certification process, and conditions needed to keep the qualification active. It is not the same as the validity of an EN 15085 manufacturer certificate. For EN 15085 manufacturer certification, the certificate is usually valid for up to three years, and there are regular checks during that time to make sure everything is still up to standard.

EN 15085-2 certification deals with the quality standards and approval of companies that do welding work on railway vehicles and their parts. It sets rules about how the company does its welding, the people involved, how welding is organized, quality checks, and the level of certification needed. The specific areas the certification covers depend on what the company does and the rules that apply to them.

EN ISO 3834 Certification

What is EN ISO 3834 certification?

EN ISO 3834 certification demonstrates that an organization has established and maintains quality requirements for the fusion welding of metallic materials. The ISO 3834 series provides a structured framework for controlling welding activities, including personnel, welding procedures, equipment, inspection, testing, documentation and traceability.

EN ISO 3834 covers quality requirements for fusion welding of metallic materials in workshops and at field installation sites. The requirements address the control of welding-related activities so that welding quality can be consistently achieved.

EN ISO 3834 certification is relevant to manufacturers and fabricators involved in fusion welding of metallic materials, particularly where welding quality, traceability and controlled production are important. It is widely applicable to industries such as structural steel, pressure equipment, railway manufacturing, shipbuilding, heavy engineering and industrial fabrication.

The ISO 3834 series provides three levels of quality requirements: ISO 3834-2 for comprehensive quality requirements, ISO 3834-3 for standard quality requirements, and ISO 3834-4 for elementary quality requirements. ISO 3834-1 provides criteria for selecting the appropriate level based on the application.

ISO 3834-2 specifies comprehensive quality requirements and is intended for applications requiring a higher level of welding quality control. ISO 3834-3 specifies standard quality requirements, while ISO 3834-4 specifies elementary quality requirements. The appropriate level should be selected according to the product, application, complexity and applicable requirements.

 

Key areas include review of technical and contractual requirements, welding procedures, qualification of welding personnel, welding coordination, material and consumable control, welding equipment, inspection and testing, nonconformity control, traceability and quality documentation. The depth of these requirements depends on the applicable ISO 3834 quality level.

Yes. Appropriate qualification of welders and welding operators is an important part of controlling welding quality under ISO 3834. The applicable qualification requirements depend on the welding process, materials, product requirements and relevant personnel qualification standards.

Welding procedures must be appropriately controlled and qualified where required by the applicable technical and product requirements. WPS and supporting procedure qualification records such as WPQR/PQR are commonly used to demonstrate that welding procedures have been properly established and qualified.

Welding coordination is an important element of ISO 3834 compliance. The organisation should establish appropriate welding coordination responsibilities and ensure that personnel performing welding coordination have the necessary competence for the applicable activities and requirements.

ISO 9001 provides requirements for a general quality management system, while EN ISO 3834 focuses specifically on quality requirements for fusion welding of metallic materials. ISO 3834 can complement a general quality management system by addressing welding-specific technical and production controls. ISO 3834-1 specifically notes that it does not define requirements for a total quality management system.

EN ISO 3834 is used across industries where controlled welding processes are important, including structural steel fabrication, pressure equipment, railway manufacturing, shipbuilding, oil and gas, heavy engineering, construction, machinery manufacturing and industrial fabrication.

Depending on the applicable quality level and scope, documentation may include welding procedures, procedure qualification records, welder qualification records, welding coordination records, material certificates, consumable records, inspection and testing records, equipment calibration records, traceability documents and other welding quality records.

EN ISO 3834 is not itself a CE marking directive. However, welding quality requirements based on ISO 3834 can be relevant to conformity assessment under applicable European product standards and regulations. For example, welding-related requirements can be important in areas such as pressure equipment and structural steel products.

EN ISO 3834 certification can help manufacturers demonstrate controlled welding processes, improve consistency, reduce welding defects and rework, strengthen material and production traceability, demonstrate technical competence and support customer or regulatory requirements for welded products.

To obtain EN ISO 3834 certification, an organisation should first define its welding activities and certification scope and select the appropriate quality level. The certification process generally involves reviewing welding-related documentation and assessing the implementation of welding quality controls through an audit. After successful assessment and certification decision, the organisation receives certification for the applicable scope.

EN 1090 Certification

What is EN 1090 Certification?

EN 1090 Certification shows that the manufacturers who make structural steel and aluminium parts follow the correct production controls and processes as required by the EN 1090 standards.

EN 1090-1 is about checking if structural parts meet the required standards, and EN 1090-2 gives the technical rules for building steel structures.

The process usually starts by figuring out the right scope and type of execution, setting up Factory Production Control (FPC), checking the welding and production controls, making the necessary documents, and finishing the certification assessment as needed.

EN 1090 uses four Execution Classes—EXC1, EXC2, EXC3, and EXC4—to set different levels of how the work is done and the quality needed, depending on the project and the situation it’s in.

EXC2 is one of the execution classes outlined in EN 1090.It is typically used for standard structural projects, but it depends on the specific needs of the project and the relevant classification standards.

Depending on how broad the certification is, the documents needed might include records from the factory’s production control, Welding Procedure Specification and Welding Procedure Qualification Record files, proof of welder qualifications, certificates for materials used, records showing where materials came from, records of inspections and tests done, records of equipment calibration, and other technical paperwork.

EN 1090 sets out the rules that are needed to check if structural steel and aluminum parts meet the right standards.If a product needs a CE mark, the maker has to follow the correct steps to check compliance and prepare the right paperwork.

The cost of EN 1090 Certification varies based on things like the range of the certification, the products involved, the execution class, the manufacturing methods used, the documentation needed, and the assessment requirements.Reach out to PZVAR to get a certification evaluation and a price quote.

EN 1090 Certification is given by a certified or approved body through the correct process for compliance.PZVAR offers EN 1090 certification services for structural steel and aluminium manufacturers who qualify.

EN 10025-1 Product Certification

What is EN 10025-1 certification?

EN 10025-1 certification demonstrates that applicable hot-rolled structural steel products meet the general technical delivery conditions specified by EN 10025-1. The standard covers requirements related to product quality, manufacturing, inspection, testing, documentation, and traceability.

EN 10025-1 specifies the general technical delivery conditions for hot-rolled structural steel products. It provides requirements that apply across the EN 10025 series, including aspects such as chemical composition, mechanical properties, inspection, testing, product identification, and delivery documentation.

EN 10025-1 certification is relevant to manufacturers of hot-rolled structural steel products and organizations supplying these products for construction, infrastructure, engineering, and other structural applications. The exact conformity assessment requirements depend on the product, intended use, and applicable regulatory framework.

EN 10025-1 applies to hot-rolled structural steel products covered by the EN 10025 series. These can include structural plates, sections, bars, and other hot-rolled products manufactured for structural applications, subject to the applicable part of the EN 10025 series.

EN 10025-1 certification may involve reviewing technical documentation, manufacturing processes, material traceability, inspection and testing procedures, product specifications, and quality-control records. Depending on the applicable conformity assessment procedure, factory production control and third-party assessment may also be required.

Yes. EN 10025-1 has provisions associated with CE marking for applicable hot-rolled structural steel products under the relevant European construction-product requirements. However, CE marking requirements depend on the applicable legislation, harmonized standard, product, and intended use. Manufacturers should establish the applicable conformity assessment route before placing a CE-marked product on the market.

EN 10025-1 specifies general technical delivery conditions for hot-rolled structural steel products, while EN 1090 addresses the execution and conformity of structural steel and aluminium components. Therefore, EN 10025-1 is primarily concerned with the steel product, whereas EN 1090 is relevant to manufactured structural components and their execution.

Depending on the certification and conformity assessment procedure, documentation may include product specifications, manufacturing-process information, quality-control procedures, inspection and test records, material certificates, traceability records, and relevant technical documentation. The certification body determines the specific documentation required for the applicable assessment.

EN 10025-1 certification can help demonstrate conformity with applicable European technical requirements, improve confidence in structural steel quality, support material traceability, and facilitate acceptance of products in construction and engineering supply chains.

To obtain EN 10025-1 certification, a manufacturer should first identify the applicable product standard and conformity assessment requirements. The process generally involves an application, technical-document review, assessment of manufacturing and quality-control arrangements, inspection or testing where required, and certification after successful conformity assessment.

EN 15085 Certification

What is EN 15085?

EN 15085 is a set of European standards for welding railway vehicles and their parts. It sets out the rules for ensuring good welding quality, how manufacturers are certified, the design and production processes, testing, and keeping records.Getting EN 15085 certification shows that a welding company has the right methods, trained workers, clear procedures, and quality checks to meet the needed standards.

EN 15085 certification requires having properly trained welding staff and coordinators, approved welding methods, skilled welders and operators, regulated welding processes, traceable materials, inspections and tests, proper documentation of quality, and strong quality management systems. The specific needs vary based on the manufacturer’s work, the certification level, and the area covered.

EN 15085-2 sets out three levels for classifying welding manufacturers: CL1, CL2, and CL3.CL1 is used for welded railway vehicles and parts that are very important for safety.CL2 is for parts that are somewhat important for safety, and CL3 is for parts that are not very important for safety. The right level depends on how important the safety is for the product and what welding rules apply.

The cost of EN 15085 certification varies depending on things like the certification scope, the classification level, the number and type of welding tasks, the size of the company, the people involved, and the documentation and audit needs. Because of this, there isn’t one set price that works for all manufacturers.PZVAR can evaluate your specific needs and give you the certification requirements along with a quote tailored to your situation.

The validity of a welder’s qualification certificate depends on the specific standard, certification process, and conditions needed to keep the qualification active. It is not the same as the validity of an EN 15085 manufacturer certificate. For EN 15085 manufacturer certification, the certificate is usually valid for up to three years, and there are regular checks during that time to make sure everything is still up to standard.

EN 15085-2 certification deals with the quality standards and approval of companies that do welding work on railway vehicles and their parts. It sets rules about how the company does its welding, the people involved, how welding is organized, quality checks, and the level of certification needed. The specific areas the certification covers depend on what the company does and the rules that apply to them.

EN ISO 3834 Certification

What is EN ISO 3834 certification?

EN ISO 3834 certification demonstrates that an organization has established and maintains quality requirements for the fusion welding of metallic materials. The ISO 3834 series provides a structured framework for controlling welding activities, including personnel, welding procedures, equipment, inspection, testing, documentation and traceability.

EN ISO 3834 covers quality requirements for fusion welding of metallic materials in workshops and at field installation sites. The requirements address the control of welding-related activities so that welding quality can be consistently achieved.

EN ISO 3834 certification is relevant to manufacturers and fabricators involved in fusion welding of metallic materials, particularly where welding quality, traceability and controlled production are important. It is widely applicable to industries such as structural steel, pressure equipment, railway manufacturing, shipbuilding, heavy engineering and industrial fabrication.

The ISO 3834 series provides three levels of quality requirements: ISO 3834-2 for comprehensive quality requirements, ISO 3834-3 for standard quality requirements, and ISO 3834-4 for elementary quality requirements. ISO 3834-1 provides criteria for selecting the appropriate level based on the application.

ISO 3834-2 specifies comprehensive quality requirements and is intended for applications requiring a higher level of welding quality control. ISO 3834-3 specifies standard quality requirements, while ISO 3834-4 specifies elementary quality requirements. The appropriate level should be selected according to the product, application, complexity and applicable requirements.

 

Key areas include review of technical and contractual requirements, welding procedures, qualification of welding personnel, welding coordination, material and consumable control, welding equipment, inspection and testing, nonconformity control, traceability and quality documentation. The depth of these requirements depends on the applicable ISO 3834 quality level.

Yes. Appropriate qualification of welders and welding operators is an important part of controlling welding quality under ISO 3834. The applicable qualification requirements depend on the welding process, materials, product requirements and relevant personnel qualification standards.

Welding procedures must be appropriately controlled and qualified where required by the applicable technical and product requirements. WPS and supporting procedure qualification records such as WPQR/PQR are commonly used to demonstrate that welding procedures have been properly established and qualified.

Welding coordination is an important element of ISO 3834 compliance. The organisation should establish appropriate welding coordination responsibilities and ensure that personnel performing welding coordination have the necessary competence for the applicable activities and requirements.

ISO 9001 provides requirements for a general quality management system, while EN ISO 3834 focuses specifically on quality requirements for fusion welding of metallic materials. ISO 3834 can complement a general quality management system by addressing welding-specific technical and production controls. ISO 3834-1 specifically notes that it does not define requirements for a total quality management system.

EN ISO 3834 is used across industries where controlled welding processes are important, including structural steel fabrication, pressure equipment, railway manufacturing, shipbuilding, oil and gas, heavy engineering, construction, machinery manufacturing and industrial fabrication.

Depending on the applicable quality level and scope, documentation may include welding procedures, procedure qualification records, welder qualification records, welding coordination records, material certificates, consumable records, inspection and testing records, equipment calibration records, traceability documents and other welding quality records.

EN ISO 3834 is not itself a CE marking directive. However, welding quality requirements based on ISO 3834 can be relevant to conformity assessment under applicable European product standards and regulations. For example, welding-related requirements can be important in areas such as pressure equipment and structural steel products.

EN ISO 3834 certification can help manufacturers demonstrate controlled welding processes, improve consistency, reduce welding defects and rework, strengthen material and production traceability, demonstrate technical competence and support customer or regulatory requirements for welded products.

To obtain EN ISO 3834 certification, an organisation should first define its welding activities and certification scope and select the appropriate quality level. The certification process generally involves reviewing welding-related documentation and assessing the implementation of welding quality controls through an audit. After successful assessment and certification decision, the organisation receives certification for the applicable scope.

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